WORLD-CLASS. MADE IN AMERICA.
How we save critical time.
As soon as an order is received, the machining facility is alerted to begin scheduling for the machining operation. Next, comprehensive project instructions are generated. Where required, customer 3D files are converted to a CNC program for machining the part precisely to specifications. All told, Forge USA can often offer cycle times days or weeks better than your next best alternative.
EQUIPMENT
Forge USA’s machining facility features two 10-ton cranes and two 30-ton cranes, each matching the capabilities of our machine tools. Providing fast, accurate processing of heavy, pre-treated machined forgings, our best-in-class machines include:
• INGERSOLL PLANER MILL
72” x 65’ table / 84” under the rail / two cutting heads on rail 60hp/150hp
Left and right side head 150hp
• G & L PLANER MILL
48” x 18’ table / 60” under rail / rail cutting head 50hp /side head 50hp
• BULLARD VERTICAL TURRET LATHE 86”
Maximum work diameter 98” / minimum work diameter 17”
Maximum height under rail 101” / 75hp
• BULLARD VERTICAL TURRET LATHE 74”
Maximum work diameter 80” / minimum work diameter 12”
Height under rail 62” / 50hp
• MONARCH ENGINE/BORING LATHE
Swing over bed 48” / swing over cross slide 35”
Distance between centers 280” / 200hp
Serves as a boring machine and conventional lathe, with a boring capacity of 13’ long. Diameters to be determined.
• LEBLOND BORING MACHINE
Swing over bed 60” / 28” spindle bore / 40’ through-bore capacity
• G&L MANUAL HORIZONTAL BORING MILL
5” diameter spindle / z travel 36” / x travel 84” / y travel 48” / w travel 48”
Table size 48” x 72” / 30hp / max. Table load 45,000lb.
• KAKAUNA HORIZONTAL CENTER DRILLING MACHINE
• 6” LUCAS CNC HORIZONTAL BORING MILL
54” x 98” table / max. table load 50,000lb. / 30 hp
x axis 96” / y axis 60” / w axis 38” / z axis 48”
• 6” LUCAS CNC HORIZONTAL BORING MILL
60” x 110” table / max. table load 50,000lb./ 30hp
6” spindle diameter / z travel 32” / x travel 96” / y travel 96” / w travel 48”
• MACHINING SYSTEMS HMS-200 CNC MACHINING CTR.
48 tool changer / max. table load 10,000lb. / rotary index table
4 pallets / 30hp / table size 39” x 39” / x axis 78” / y axis 58” / z axis 58”
• ROCKFORD PLANER MILL
96” x 30’ table / 72” under the rail/ two 75hp heads on rail /right side
head 75hp
• CINCINNATI, DL500-30-225 DUPLEX MILL
22” x 84” table / 60” travel, 23” vertical travel
Max distance between cutters 29”, min distance between cutters 13” / 50hp
each spindles
• BULLARD VERTICAL TURRET LATHE 76”
Maximum work diameter 82” / minimum work diameter 11.5”
Maximum height under rail 72” / 75hp
• BETTS ENGINE LATHE
Swing over bed 98” / swing over cross slide 65”
Distance between centers 409” / 150hp
• LEBLOND LATHE 4025
Swing over bed 40”/ swing over cross slide 25”
Distance between centers 660” / 75hp
Serves as a boring machine and conventional lathe, with a boring capacity of 20’ long / Maximum bore diameter 16”
• POREBA HORIZONTAL BORING MILL
Spindle diameter 8” / z travel 98.4” / x travel 206”
y spindle travel total 90.5” / 100hp with separate rotary table
• CINCINNATI-BICKFORD RADIAL DRILL
Length of arm 10’ / column diameter 34” / 50hp
• HPM TRAVELING FRAME STRAIGHTENING PRESS
1500 ton, 336” x 36” table / 18” stroke / 39” max daylight
• 6” G&L CNC HORIZONTAL BORING MILL
60” x 120” table / max. table load 60,000lb. / 40hp
X axis 108” / y axis 84” / w axis 52” / z axis 48”
• 5” LUCAS CNC HORIZONTAL BORING MILL
48” x 132” table / max. table load 50,000lb./ 30hp
5” spindle diameter / z axis 32” / x axis 140” / y axis 72” / w axis 48”
To help make sure orders are delivered on time, Forge USA operates its own fleet of trucks, designed to move product efficiently from forging facility to machine shop to customer locations.
Also see Forging Facilities for more information.